Harley-Davidson FXR 107" build

Built from a rough 1993 FXR that got completely torn down, the only stock pieces left are the transmission case and swingarm. This bike came together from parts I’ve collected over the years through friends, swap meets, trades, and stuff sitting around the shop.

Nothing was bought as a matched set or planned out from the beginning. It was simply built from good parts that worked together, and it turned into an absolute ripper. The bike mixes factory pieces, rare parts, custom fabrication, and hand finished details throughout, giving it a raw but refined feel that fits exactly how an FXR should ride.

Full parts list below.

Build Overview (current)

Frame: 1993 HD FXR frame

Engine: 107” Zipper’s Evo motor with STD cases, Axtell cylinders, billet Zipper’s heads, Red Shift cam, Proflow oil pump, and Mikuni HSR45 carb

Air Cleaner Cover: Arlen Ness Air Cleaner Cover

Transmission: Stock 5 speed with upgraded primary drive gearing, Merch dual bearing trap door, and chain conversion

Paint: Dave Z pinstriping on all paint

Fairing: Harley quarter fairing

Exhaust: Thunderheader 2 into 1 with custom exhaust hanger

Wheels: Factory 16” rear Thunderstar and one-off narrow glide 21” front Thunderstar style wheel

Rotors: Lyndall rotors front and rear

Calipers: Performance Machine calipers

Front End: 2004–2005 FXDXT 39mm front end with big 25mm axle

Rear Suspension: Works Pro Racer piggyback shocks rebuilt by Quality Shock Service

Fender Struts: RS Type 1 fender struts (view product)

Seat: Recovered old Corbin Stinger seat with mini sissy bar pad

Oil Cooler: JAG oil cooler with cloth covered oil lines

Handlebars: Rare aluminum Sportster handlebars with 10” aluminum BDL risers

Controls: Performance Machine contour controls with hydraulic clutch

Grips: Arlen Ness grips

Mirrors: Joker Machine mirrors

Dash: Custom fabricated molded and sand cast dash with FXRP gas cap and FXRC gold-bezel fuel gauge

Side Covers: Metal side covers

Rear Fender: Factory rear fender

Front Fender: Sport Fender (view product)

Petcock: Pingel petcock

Coil Region: Hot pink wires, Vintage coil cover (view product)

Foot Pegs: Swap meet pegs & Performance Machine passenger pegs

Derby Cover: 3D flamed derby cover